Results and Discussions
Orthogonal test of iron-carbon micro-electrolysis
The result of iron-carbon micro-electrolysis orthogonal test shows as Table 1.
As Table 1 shown, according to the taxis of the R and COD removal rate, the importance of the
reaction parameters is reaction time and initial pH. And the highest COD removal rate can reach
51.4% when the reaction conditions such as reaction time 90min, mass ratio of iron and wastewater
3/4, mass ratio of iron and carbon 1/2, initial pH 4 are arranged.
Effect of ultrasonic frequency on COD removal
The effect of ultrasonic frequency on COD removal rate shows as Fig.1. The results show that with
the increasing of ultrasonic frequency, the COD removal rate also rise. It is because that ultrasonic can
decompose water to hydrogen radical and hydroxyl radical, which can degrade some pollutants. When
the frequency is low, the air bubble, produced by ultrasonic, can exist for a long time. Therefore the
hydrogen radical and hydroxyl radical increase contacting possibility and deactivate in the air bubble,
resulting in the degradation rate of pollutants decreasing.
Effect of initial pH on COD removal rate
The effect of intial pH on COD removal rate shows as Fig.2. As Fig.2 shown, without the synergy
of ultrasonic, the COD removal rate is higher in the acidic condition, and the highest COD removal
rate is up to 54.3% when the pH is 4. The reason of poor micro-electrolysis efficiency is that the
concentration of hydrogen ion is low, and the surface of scrap iron easily forms passivation layer,
which inhibiting the electron to transfer between iron and organism, leading the efficiency of
micro-electrolysis poor when the pH is too high. However, when the pH is too low, iron reacts with
acid to produce hydrogen, which inhibiting the contact of iron and carbon. The synergy of ultrasonic
and micro-electrolysis can improve the COD removal rate remarkably because the cavitation of
ultrasonic can form local high temperature and pressure, which benefits the mass transfer effect of
iron surface. Moreover, the COD removal rate is steady about 80% at pH from 4 to 9. the oxygen can
react with hydrogen ion to produce much hydroxyl radical under the excitation of ultrasonic.
Effect of reaction time on COD removal rate
The effect result of reaction time on COD removal rate shows as Fig.3. The result shows the
synergy of ultrasonic and micro-electrolysis can improve the COD removal rate and speed. Without
ultrasonic synergy, the COD removal rate increases a little, when the reaction time is beyond 90 min.
With ultrasonic synergy, the COD removal rate is very high when the reaction time is 30 min. The
reason is that ultrasonic can produce cavitation to raise the mass transfer speed, benefit washing the
surface of iron and carbon, and ensure enough supply of election acceptor. And the same time,
ultrasonic can decompose macromolecular organic compounds to small organic molecules, which is
useful to raise micro-electrolysis degradation COD.
Effect of reaction temperature on COD removal rate
The effect result of reaction temperatue on COD removal rate shows as Fig.4. The result shows the
synergy of ultrasonic and micro-electrolysis can improve the COD removal rate and speed at any
temperature. Without ultrasonic synergy, the COD removal rate decreases, when the reaction
temperature is beyond 40 ℃. It is due to the high temperature making the reaction speed of iron and
oxygen increase and iron become Fe3+. However, With ultrasonic synergy, the COD removal rate still
stable when the temperature is beyond 40 ℃. The reason is that ultrasonic can enhance cavitation
effect and radical forming speed with the rise of temperatue.